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Facilities

What is in the building.

The plant occupies a single site at GIDC Naroda and runs the whole solid oral chain in it — dispensing, granulation, compression, coating, encapsulation, inspection and packing — with the laboratory that releases the batch in the same building as the line that made it.

Location
GIDC Naroda, Ahmedabad
Batch size
10 kg – 240 kg
Controlled classes
100,000 and 10,000
Licences
G/25/2431 · G/28/1774

Manufacturing capability

Instrumented, qualified and photographed.

Each line below is a capability the plant states. Beside them are photographs of the equipment that provides it, taken in the areas concerned.

Granulation
Wet and dry granulationBatch sizes from 10 kg to 240 kg
Compression
High-speed tablet compression, D and B toolingDirect compression and bi-layer tableting, with pre-compression and force feeder; PLC and colour touch screen
Coating
Film coating and enteric coating
Encapsulation
Automatic encapsulationInline capsule polishing and empty-capsule sorting
Packing
High-performance blister and Alu-Alu packingElmach
Compressed air
Oil-free class-zero air compressorWith inline refrigerant dryer and filter
A rapid mixer granulator and fluid bed dryer in stainless steel, standing in a controlled area with an access platform.
Granulation suite — rapid mixer granulator and fluid bed dryer
A stainless steel tablet compression machine with a glazed inspection window, in a white cleanroom with a green airlock door behind it.
High-speed tablet compression
An Anchor Mark automatic encapsulation machine with hoppers and a touch-screen control panel, tagged IF/CAP/01.
Automatic encapsulation with inline polishingIF/CAP/01
An Atlas Copco LZ 20 oil-free air compressor beside a receiver and a refrigerant dryer in the utility room.
Oil-free class-zero air compressorLZ 20

Quality infrastructure

The parts of a plant an auditor looks at first.

Segregation, air handling and surfaces are what separate a clean factory from a compliant one. These are the arrangements the plant is built to, area by area.

Airlocks
Separate material and personnel airlocks in each manufacturing areaMAL and PAL
Controlled conditions
Manufacturing areas at class 100,000 and class 10,000
Air handling
Dedicated AHUs controlling individual areasTerminal HEPA filters in the core processing area
Surfaces
Clean-room partitioning and epoxy flooring in each manufacturing area
Contact parts
CE-certified machinery, SS 316 throughout
Water
Loop system for purified water delivery
Dispensing
Separate sampling and dispensing area with stainless steel laminar air flow
A cleanroom corridor with white epoxy flooring and coving, lined with green airlock doors, one signed Tablet Inspection Room.
Controlled corridor and airlock doors
Green airlock doors with vision panels and door closers along a white cleanroom corridor, with coved epoxy flooring.
Personnel airlocks into the manufacturing areas

Audit

Come and see it.

A plant is easier to judge in person than in photographs, and a customer audit before a first order is normal rather than an imposition. Ask for a date and a scope.